Lead Test Engineer - Thermal Management and Systems - GE Aerospace Research
As a Test Engineer in the Thermal Management and Systems Laboratory you turn low TRL component and system concepts into hardware, you develop the test approach and concept of operations required to measure key performance objectives, and you lead the design, construction, commissioning, and operation of prototypical power and thermal management systems. Job Description At GE Aerospace Research, we invent the future of flight, lift people up and bring them home safely. The Thermal Management and Systems Laboratory at GE Aerospace Research develops innovative solutions that move and convert energy between mechanical, fluid-thermal, and electrical domains. The Thermal Management and Systems Team is multi-disciplinary, bringing together system level thinkers, component and technology subject matter experts, and specialists in project execution and testing to demonstrate innovative power and thermal management systems tailored for our customers' needs. Essential Responsibilities In this role, you will be responsible for one or more of the following:
- Collaborate with component and system owners to understand and define test objectives, develop test system requirements, and project schedules.
- Apply your knowledge of engineering principals to:
- Develop test concepts to that integrate fluid, thermal, electrical, and mechanical systems.
- Design test hardware to meet test objectives.
- Construct, commission, and operate integrated test systems to measure the performance of standalone components or system concepts.
- Lead test teams of engineers, test engineers, and technicians through the development of complex test enabling systems. This includes:
- Development of operating scenarios (CONOPS), test procedures, and project plans
- Assessment of technical, operating, safety, and programmatic risks
- Management of change process for your test systems.
- Interfacing with facility operations and outside vendors.
- Interfacing with multiple technical teams across the site
- Demonstrate an unwavering commitment to safety in all aspects of test system design, fabrication, commissioning, and operation.
- Bachelor's degree in a STEM related discipline with 6 years of research and development experience, OR Associate's Degree in a STEM related discipline with a minimum of 10 years of research and development experience.
- Experience designing, fabricating, and operating test hardware and/or complex test systems.
- Experience translating general project objectives and guidance into specific work packages.
- Ability to work effectively in a multidisciplinary team.
- Excellent communication skills and ability to interface with researchers, customers, and vendors with clarity and confidence.
- Due to the nature of the duties of this position, this role requires the individual to have the ability to obtain and maintain US Government Security Clearance; prerequisite for a security clearance is U.S. citizenship.
- Must be willing to work out of an office located in Niskayuna, NY.
- You must submit your application for employment on the careers page at careers.geaerospace.com to be considered.
- 6+ years of work experience with fluid, thermal, and/or mechanical systems in an industrial, research and development, or laboratory setting.
- Fundamental knowledge of a thermal management related discipline such as heat transfer, fluid mechanics, mechanical design, electrical systems, controls, or systems engineering
- Experience developing custom test hardware and/or test enabling fluid-thermal systems.
- Experience designing, fabricating, and operating test enabling hardware to meet component and system performance objectives.
- Experience designing fluid-thermal systems including piping, valves, pumps, compressors, heat exchangers, electric or fired heaters, cooling systems.
- Ability to read, create, and redline common documentation such as P&IDs, PFDs, Piping Layouts, Construction Drawings, and/or Wiring and Electrical Schematics.
- Practical experience with data acquisition, instrumentation, process controls, and experimental methods.
- Experience installing, calibrating, and troubleshooting common instrumentation for mechanical, fluid, and electrical systems such as thermocouples, RTDs, flow meters, pressure transducers, accelerometers, proximity probes, and other specialized instrumentation.
- Experience developing custom data acquisition software solutions using NI LabVIEW, DEWESoft, Cyres, and/or process PLCs.
- Experience developing custom data acquisition hardware solutions to interface with vendor hardware and software using common protocols.
- Experience with data reduction and visualization using commercial packages or custom scripts in MATLAB, Python, Fortran, C++, etc.
- Experience managing task and/or project execution.
- Manage the daily project workflow and interactions between test engineering, facilities, vendors, and technical subject matter experts.
- Develop, maintain, and execute to a project schedule.
- Estimate project budgets and track spending through project execution.
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