Senior Mechanical Engineer

EnerSys is a global leader in stored energy solutions for industrial applications. We have over thirty manufacturing and assembly plants worldwide servicing over 10,000 customers in more than 100 countries. Worldwide headquarters are located in Reading, PA, USA with regional headquarters in Europe and Asia. We complement our extensive line of Motive Power and Energy Systems with a full range of integrated services and systems. With sales and service locations throughout the world, and over 100 years of battery experience, EnerSys is the power/full solution for stored DC power products.

What We’re Offering

• Paid time off plus paid holidays
• Medical/dental/vision insurance plan
• Life insurance, short/long term disability, tuition reimbursement, flex spending, and employee stock purchase plan
• 401K plan
• Culture: We value and strive for excellence in all that we do through innovative technology by creating long lasting relationships with our stakeholders, co-workers, and customers. We continentally strive to foster teamwork, engagement and enhance our employee’s skills and competence by providing appropriate training.

Compensation Range: $130,000-$160,000

Compensation may vary based on applicant's work experience, education level, skill set, and/or location.

Job Purpose

As a Senior Mechanical Engineer at Bren-Tronics, part of EnerSys and a manufacturer of advanced portable power solutions, you will provide technical leadership while leading, organizing, and contributing to the design and development of batteries, chargers, and other complex energy storage systems. This role requires strong expertise in the design of injection-molded and sheet-metal components to support reliable, manufacturable solutions for demanding applications.

Essential Duties and Responsibilities

• Work closely with management, electrical engineers, drafters, technicians, and manufacturing personnel to design, and develop new products.
• Utilize SolidWorks to generate designs of systems, assemblies, and components.
• Generate comprehensive technical drawings and schematics for mechanical systems and components while working within the configuration control systems ensuring accuracy, consistency.
• Develop sources for mechanical system components.
• Perform structural and thermal analyses on designs.
• Provide expert leadership and troubleshooting for the construction and refinement of battery system prototypes to production.
• Facilitate the seamless transition of new battery products from the prototype stage to full-scale production.
• Engineer specialized fixtures and assembly aids tailored for battery production, optimizing manufacturing processes and ensuring product quality.
• Identify and resolve technical issues within the supply chain.
• Engage in the creation and refinement of project proposals, ensuring technical accuracy, compliance with client requirements, and alignment with organizational goals.
• Mentor junior engineers and support team development.

Qualifications

• Bachelor’s degree in Mechanical Engineering, A Master’s degree is preferred.
• Minimum of 10 + years hands on experience developing products and working in engineering production department.
• Experience and high proficiency with SolidWorks.
• Must possess experience in metal and plastic injection molding.
• Battery packaging experience a plus.
• Strong knowledge of mechanical engineering principles, materials, and processes.
• Experience mentoring and developing engineering team.
• Excellent communication, problem-solving, and decision-making skills.
• Strong Customer/Client focus, technical capacity and discretion.

EnerSys provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.

We use artificial intelligence to screen, assess and select applicants for open positions, including for the purposes of reviewing and ranking application materials and scoring answers to application questions. Accordingly, decisions about your application and eligibility for employment with EnerSys may be made based exclusively on the automated processing of the personal information that you submit in your application materials.